Selection and arrangement method and process of lightning protection metal mesh for wind turbine blades
Release time:2024-05-30
Selection of 1. Lightning Protection Metal Net
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Material characteristics
- Conductivity: metal materials with good conductivity should be selected, such as copper, aluminum, etc. High conductivity ensures that lightning current is quickly conducted to the grounding system, reducing damage to the blade.
- Corrosion resistance: As wind turbine blades are exposed to the natural environment for a long time, lightning protection metal mesh needs to have strong corrosion resistance to ensure its long-term stable performance. For example, stainless steel materials perform well in terms of corrosion resistance, but the cost is relatively high.
- Strength and toughness: The metal mesh should have sufficient strength and toughness to withstand external forces such as wind and vibration, and it is not easy to break when it is struck by lightning.
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Mesh size
- The selection of mesh size should consider the dispersion and conduction of lightning current. The smaller mesh can better disperse the lightning current, reduce the local current density, and reduce the damage to the blade material. However, a mesh that is too small may increase the weight and cost of the metal mesh, and also affect the aerodynamic performance of the blade. Generally speaking, the mesh size should be reasonably selected according to the size of the wind turbine blade, lightning risk and other factors.
Layout Method of 2. Lightning Protection Metal Mesh
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Blade internal arrangement
- The lightning protection metal mesh can be arranged in the internal structure of the wind turbine blade, such as the main beam, the web and so on. This arrangement can effectively protect the key structure of the blade, while avoiding the direct exposure of the metal mesh to the external environment, reducing the risk of corrosion and damage.
- When arranging the metal mesh, ensure that it is closely integrated with the structure of the blade to avoid looseness or gaps. The metal mesh can be fixed inside the blade by bonding, welding, etc.
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Blade surface arrangement
- For some special wind turbine blade designs, lightning protection metal mesh can also be arranged on the surface of the blade. This arrangement can guide the lightning current more directly and improve the lightning protection effect. However, the metal mesh arranged on the surface needs to have better weather resistance and impact resistance to cope with the impact of the external environment.
- When arranging the metal mesh on the blade surface, attention should be paid to the flatness and fit of the metal mesh with the blade surface to avoid protrusions or depressions that affect the aerodynamic performance of the blade.
Key points of 3. process
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Installation process
- In the installation of lightning protection metal mesh, should be strictly in accordance with the design requirements for operation. First of all, the structure of the blade needs to be cleaned and pretreated to ensure that the metal mesh can be firmly attached to the blade. The metal mesh is then secured to the blade using a suitable mounting method, such as bonding, welding, riveting, etc.
- During the installation process, attention should be paid to the tension and flatness of the metal mesh to ensure that it can be evenly distributed on the blade to achieve the best lightning protection effect. At the same time, attention should also be paid to safety issues during installation to avoid accidents.
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Grounding treatment
- The lightning protection metal mesh must be connected to a reliable grounding system to ensure that the lightning current can be quickly introduced into the earth. The grounding system shall be designed in accordance with relevant standards and specifications, and the grounding resistance shall meet the requirements.
- In the process of grounding treatment, high-quality grounding materials and connection methods should be used to ensure the stability and reliability of the grounding system. At the same time, the grounding system should be inspected and maintained regularly to ensure that it is always in good working condition.
In short, the selection, arrangement method and process of lightning protection metal mesh for wind turbine blades are important links to ensure the safe operation of wind turbine blades. In practical application, various factors should be considered according to the specific situation of the wind turbine blade, the appropriate metal mesh material and layout should be selected, and the installation and grounding treatment should be carried out in strict accordance with the process requirements, so as to improve the lightning protection performance of the wind turbine blade and ensure the safe and stable operation of the wind power generation system.
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